Hey guys, I have had the new 3.1L engine in for a few days and I'm having an issue that's really starting make me pull my hair out. The first time we fired it up it ran rough as the timing was retarded, so set that correctly and cycled the engine to temp a few times. It ran sweet, smooth and with a deep consistent burble.
Next day I go to fire it and it's missing from the start. Number 6 lead when removed seems to smooth out the miss. It was only missing every 5-10 seconds. I went through and checked/replaced tappets, new plugs indexed and gapped, dizzy cap replaced, dizzy rotor replaced, fuel pressure is normal at 2.5psi, carbs are synced perfectly, oil is clean no signs of milky colors, radiator doesn't have any oil in it, plugs are starting to show signs of a very light brown on the insulators and no signs of any crusty white coloring. Tested resistance of leads last night, coil-46ohms, 1) 56.9ohms, 2) 56.8ohms, 3) 57.4ohms, 4) 63.4ohms, 5) 66.2ohms, 6) 67.2ohms.
After doing all this I started it again and found the misfire still present but happening much more often, like every fire. I increased revs and the miss increased also.
I pulled the leads off to check plug color and number 6 had broken the metal end off and stayed on the plug. Could this be the issue even though the resistance checked out ok yesterday?
Leads are IC&E 9mm helically wound 'Pro 100 Series' which is the top of the range leads. 5years old if my records are correct.
Any help is much appreciated!
Pic of plugs 5&6 below with the lead end still on it.