Last week was a bit of a fizzer, I had intended to weld on the lower portion of the hatch but my teacher said I really needed to test fit to the car before making the final touches...
I was a bit annoyed since I really wanted to get this thing done and dusted, but no sense rushing it last minute and ending up with it not working out.
So tonight I removed the old hatch and test fitted the new hatch. Using vice grips to hold it in place.
Gaps look consistent most of the way around.
Minor adjustments required at each edge where it meets the 1/4 panel. Left side passenger side needs about 3-4mm adjustment.
Should be able to whack this with a hammer in a bit and fix it.
Right side needs 2mm.
Lighting is bad in the garage at night, this gap will improve once it's folded over, right now it can't sit flush because of the lip sitting half folded.
Gaps are good on this side also.
I had to scribe the lower lip (where the tail light side is).
Multiple white markers so when it's off the car I can line them up before welding it back together.
Lower lip isn't folded yet, which is why it looks so wide, once folded it should line up with 1/4 panel lines.
The part where it looks a little high here is simply because the lip won't allow it to sit lower until it's folded over the frame.
Otherwise fitment wise it's looking good. There are some shims that go behind the hinges for extra adjustment. I've left them off for the most part here.
However I will experiment better with this once I've finished welded it together and see if there is any further adjustments required.