Update end of November: Interior trim
So the suspension issue has been thrown into the "cant be bothered fixing this now" basket, and I wanted to tackle some interior bits, because all the boxes have been sitting at home for atleast 6 months gathering dust.
I was putting this off as I had hoped i could go and source some second hand parts off a few wrecked cars from Zac, and save myself this trouble of having to try and repair what I had, but alas having a newborn and wife recovering from surgery really hampered any effort to try and go get the parts, I simply had no time to go at the drop of a hat so I gave up.
So it was time to fix the junk I already had.
Mind you... this is the first time i have ever plastic welded, or used fibre glass.
So this is what we started with:
I stripped the Vinyl off the rear quarter trims to find the plastic absolutely destroyed. broken in multiple places, huge cracks all through it, i would have said it was not salvageable... But when you have no other choice, you can perform miricles!
.
In that first photo i have repaired the cracks with a plastic welding kit, it came with wire mesh re-enforcement, which i melted into the cracks and into the piece, then plastic soldered over the top.
This next photo you can see the hardest repair to do, where the hinge for the rear quarter window sits.
I plastic welded the centre hole where the hinge goes, then fibre glassed over it and outwards to re make the edge lip
In the next photo i have used fibreglass to remake a corner edge broken off:
This is looking at the hinge area from the front side once the fibre glass and plastic weld has dried.
You can clearly see the original damaged panel. Well i had to now use the plastic welder to melt this busted part back down into my newly repaired area and fuse it all together:
Now i could sand it all down flat:
Now i could take the vinyl trim and re trim the panel in black. I had issues in the deep pocket where the seatbelt mount fits into. I used a heat gun but still could not get the vinyl to stretch down enough to the pocket. So i had to make relief cuts into it:
I bought some ABS sheet, cut it to match the shape, heated it with a heatgun until it was as soft as wet spaghetti then pushed it and formed it onto the pocket. it came out ok i think, also fitted some speaker covers as new speakers are going in too.
Both sides are done, as is the top rear trim piece that holds the interior light, i had to re make that panel out of Masonite. Just need to re wrap the factory harness, and maybe re pin it, or at least clean up all the terminals, then it can all go back together!
Video coming..... when I can get away from the newborn for more than 10 minutes LOL...
So... soon, but i wouldn't hold my breath haha!
Thanks for the information, that was a good little video. The rear drums were already dragging on the shoes when I slipped them on, so I didn't bother adjusting them from the back.
Rudi.