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Posted

I've currently got an eye infarksion, so it's rather painfull to go outside into the sunshine... SO I hope you guys appreciate these.

The things I do for this community... ::)

(I can Email higher res. pics to those interested).

 

51mm dia. strut tubes.

CO spring top hat needs to be bored out to the dia. of the damper piston/shaft, so it it a neat sliding fit.

Front: from the top of the strut TUBE to the top of the threaded sleeve is 100mm.

Rear: from the top of the strut TUBE to the top of the threaded sleeve is 110mm.

If you doing this in the car a 2" exhaust clamp can be used to support the bottom of the sleeve. The cars full weight can then be lowered onto the suspension & adjustment of the threaded sleeve & ride height can be made.

NOTE!: I DID NOT section the strut tubes.

 

:)

 

Rear suspension pics:

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Posted

Front suspension & ride height.

The rear of Sulio's Zed can be lowered another 120mm(!)

The front another 60mm (approx).

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Posted

Struggling to get photos up...sorry.

Looks same as Lurch's photos except I cut out 50mm of strut (above and below the spring perch. Then butt welded the top part of the strut (threaded bit) onto the lower part of the strut. Welds were ground flush and the threaded adjustable sleeve was slipped over the newly welded setction. The threaded sleeve was then welded at the top and bottom.

 

Ride height - originally there was 80mm between the top of the tyres and the guard lip. Now it's droped to 10mm.

 

Lurch - so you recommend firmer rate springs on the rear than the front?

Posted

LimeZed - either same rate all round OR go slightly firmer in the rear.

That's what a lot of the Victorian based Zed guys do if they are doing any circuit work.

Certainly helps them 'turn-in'...

  • 2 weeks later...
  • 1 month later...
Posted

Lurch (or any other experts) can you tell me if 260z strut tubes although larger in diameter, can be used in 240z's. Reason I ask is I'd like to chop up the 260z fronts and rears I have sitting in the shed rather than choping up my 240z ones. If everything bolts up the same then there shouldn't be a problem, but if there is a few differences then I'll just order a 51mm set for my 240z tubes. Thanks.

Posted

Yes 260z stuff will fit in a 240z and 240z into 260z so long as the you get the rear hight correct due to differences in the rear strut towers (depends on the model).

  • 3 months later...
Posted

I've got a fresh set of these sitting at home now and I have one quick question before the install. Will modifying my original suspension with these coil over sleeves make them illegal or require an engineers certificate to get a rwc? cheers

Posted

Not sure what you need for RWC in VIC so can't answer that, sorry. It wouldn't stop a car getting pink-slipped in NSW.

Posted

I've got a fresh set of these sitting at home now and I have one quick question before the install. Will modifying my original suspension with these coil over sleeves make them illegal or require an engineers certificate to get a rwc? cheers

 

If you're chopping the struts, I think you need a mod plate in QLD

Posted

To my knowledge (as an ex ACT rego inspector)

No, fitting coil over suspension does not make your car unroadworthy.

having it below 100mm minimum ground clearance AND/OR more than 2/3rds suspension travel is considered unroadworthy.

 

However, Modifying via welding of the origional suspension components would require engineering approval, keeping within the minimum 2/3rds suspension travel and minimum 100mm ground clearance rules.

  • 2 weeks later...
Posted

Guys i am fitting a set to the front of my 240, not sectioning the struts either i'm not too worried about having full travel. Do i have to run the helper spring, what does it do? Can i just run the main spring, are they any advantages or disadvantages in doing it this way? It's the 6kgmm spring rate.

Posted

The helper spring is compressed flat with the cars weight on it and then its up to the normal spring. When the car is raised off the ground, the helper spring keeps the tension and the other spring in position. Thats how I understand it anyway.

Posted

Just starting my front conversion and I can't get those bloody nuts off the strut tube. All I've got is 2 pipe wrenches to try and unscrew the thing but it won't budge after a soak in crc, any ideas??? A 40+ ring spanner would be nice.

Posted

hey mate

 

had the same prob, so i got a bit off heat onto the strut tube and they came off easy

 

but i am changing the inserts

 

loui

Posted

I use stillsons (pipewrench) on mine, makes it sooo easy. Bunnings might have a cheap set that will do the trick, get the thin ones, that way you can tighten up the nut without removing the suspension if it ever comes loose. Mine are 18" from memory.

Posted

Guys i am fitting a set to the front of my 240, not sectioning the struts either i'm not too worried about having full travel. Do i have to run the helper spring, what does it do? Can i just run the main spring, are they any advantages or disadvantages in doing it this way? It's the 6kgmm spring rate.

 

Bear in mind that the shock travel determines how much suspension droop you have. The overall length of the spring and helper spring supplied is still less than the original spring, so unless you set the ride height quite high, the spring may not be held captive at full droop (like if you go over a crest in the road). For this reason it makes sense to fit a shock with shorter travel that will keep the spring captive at full droop. Also when fitting these springs you should be fitting a stiffer damper that suits the 6kg/mm spring rate anyway, so it makes sense to use a shorter one while you are at it.

Posted

Guys this is so easy, you should all get some.

 

You've seen the final results, but I have included some pics of the inbetween process in case you were wondering.

 

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Posted

Great pics, thanks a lot for posting them up (saves me a lot of explaining)  :D

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