I have read that post and a few others and i am split between working on my L24 or going out a buying a L28 and modifying that. I really want to retain the stock look with the SU carbs. If i can find a L28 for a reasonable price I want to build the long rod bottom end that I can then build off of down the road. This year i want to build the bottom end and get it in the car running and on a dyno with my cleaned up SU carbs and a head that i port myself. If i get to 200hp then i have achieved success on my own. If i get 150hp i will be happy, but after a year or two send the carbs to Z therapy, or send the head out to get rebuild, new cam, port and polish.
Right now i am looking for advice / info to build the bottom end.
1) Does anyone have experience running XR500 pistons or FJ20 Rods, what did they do and how did they do it?
2) Do i need to cut valve reliefs in the piston or will turning them down to 28.5mm compression height work?
3) Is the top land thick enough for this, or go with a thicker head gasket?
4) Will the standard XR500 piston rings work?
5) Is it really that hard to bore out the F54 block to 89mm and still have a cylinder wall thickness of 3mm (0.120")?
6) Is it hard to remove 0.25mm from each side of the small end of the con rod to make them fit into the XR500 Pistons?
These are the pistons and rods i want to purchase.
https://www.cmsnl.com/honda-xl500s-1980-a-usa_model1145/piston-kit-std-non_06131429003p/
https://www.maxpeedingrods.com/product/steel-engine-connecting-rods-conrods-for-nissan-fj20-21mm-pin.html?search=fj20
The car currently has the Subaru STI R180 Diff with CV joints, 1983 280ZX turbo Trans, a 123 ignition distributer, a lumpy cam in the E88 head of unknown specs. I did all of this over the year by myself even though I have mostly stuck to small engines like dirt bikes, snowmobiles, and am looking for a new challenge. I also need to install new engine mounts as I have a tone of rear wheal hop, any recommendation?