Jump to content


Photo

Garage San Maru


  • Please log in to reply
145 replies to this topic

#21 d3c0y

d3c0y

    The 2000+ club

  • Members
  • PipPipPipPipPipPipPip
  • 2,908 posts
  • Website:http://garagesanmaru.com
  • Location:Brisbane
  • Tagline:Forum Jerk

Posted 11 January 2012 - 11:44 AM

Put another rear bumper on the car (second hand) and it really isnt worth the effort you have to go to, to fit a bumper that you're not happy with. Should have just bought a newy and stuck it on. It took two hours of fitting to get the thing to line up. It seems to generally be the case though with parts that arent perfect, no point wasting time with them. A lot better end result though. I removed the overriders and trimmed the rubbers as they go under the overriders and have a semi circle in the end of them for the overrider bolt. I also put 15mm rubber gromets in the holes but they are oval and not a perfect fit. Ends of the rubbers had to be secured with 5min epoxy as the ends are originally held down by the overriders.

Posted Image



#22 44014

44014

    Senior Member

  • Members
  • PipPipPipPipPip
  • 817 posts
  • Location:Brisbane
  • Tagline:Garage San Maru

Posted 27 March 2012 - 10:58 PM

Will have to call my thread Garage San Maru mkII When I finally get another zed

#23 d3c0y

d3c0y

    The 2000+ club

  • Members
  • PipPipPipPipPipPipPip
  • 2,908 posts
  • Website:http://garagesanmaru.com
  • Location:Brisbane
  • Tagline:Forum Jerk

Posted 05 October 2012 - 02:33 PM

New parts:
  • Porsche Brembos
  • HKS Performer Coilovers
  • PMC L34 with 50mm DCO Webers etc
  • 16x8.5 & 16x9.5 Watanabes with Michelin Pilot Sports and another set of KU36's
  • Genuine Watanabe wheel nuts
  • Z-G Flares
  • Genuine Engine Mounts
  • MSA full rubber kit
  • MSA fresh air ducts
  • eBay 3 Core Alloy Rad
  • MSA Fairlady Z glovebox emblem
  • MSA centre console emblem
  • Carter 4070 fuel pump
  • Restore Kameari Style front air dam
  • PMC 3" exhaust system
  • Twin 12" thermo fans
  • 4 Tins of kill rust matt black for the engine bay
  • Subaru R180 LSD 3.9 & 4.4
  • Genuine front diff mount
  • Front and Rear strut bars
  • 2 x 4 point harness
  • 5" AutoMeter Monster Tach in black
I have so far not had any time to put many of these in between moving house, going to Japan and pulling my stock L24 out (2.5 Hours by myself including removing carbs and exhaust yeww). I have some pics here and there of different bits, including the Z with the engine pulled out, which i should get around to putting up, while removing the rego from my existing pics after talking to Johnny.
I also have more photos from Rocky Auto, Star Road Japan and RWB from my last Japan trip if anyone is interested in seeing them. There are a stack from the first trip i haven't put up too, like Toyota museum Nagoya and Odaiba Nostalgic Car Swap Meet.
I also have some pretty cool stickers from the above workshops if someone can think of a good place i can put them on my car.
I need motivating people! Working bee at my house?

Any ideas on what a set of 16x8 +4 rota RB-Rs with 225/50 tyres all round would be worth?  ;D

#24 peter mc

peter mc

    The 1000+ club

  • Members
  • PipPipPipPipPipPip
  • 1,573 posts

Posted 05 October 2012 - 07:31 PM

;D  just do it , so i can come up there and go for a drive  ;D

#25 dat240z

dat240z

    The 1000+ club

  • Members
  • PipPipPipPipPipPip
  • 1,118 posts
  • Location:Canberra
  • Tagline:RB25det powered 240z - willwoods - coils - engineered

Posted 05 October 2012 - 07:38 PM

Nice work mate, look out for the carter though, they can be very very very noisy

#26 thriller

thriller

    Advanced Member

  • Donating Members
  • PipPipPip
  • 398 posts
  • Location:Adelaide Hills
  • Tagline:New Member

Posted 05 October 2012 - 07:48 PM

Rocky auto photos would be cool! Definitely on my to do list next year.

Just read the first post here... I think I love your mum....  :-*

#27 Riceburner

Riceburner

    The 2000+ club

  • Members
  • PipPipPipPipPipPipPip
  • 3,261 posts
  • Location:Melbourne, Victoria

Posted 05 October 2012 - 09:28 PM

I've been hanging out for more pics and updates of the ultimate PMC build, so keep up the awesome work.

Nice work mate, look out for the carter though, they can be very very very noisy


+1 Sack the carter and go for a Peirburg, Is this race or road? I've seen the clutch and the tech toy tuning castor rods, are they solidly mounted... what is noise like?

Would love to see pics/info on the Porsche brakes and the PMC 3" exhaust  :)

#28 d3c0y

d3c0y

    The 2000+ club

  • Members
  • PipPipPipPipPipPipPip
  • 2,908 posts
  • Website:http://garagesanmaru.com
  • Location:Brisbane
  • Tagline:Forum Jerk

Posted 05 October 2012 - 10:52 PM

Well gentlemen unfortunately a Pierberg only flows 90lph and i need 120lph. Holly pumps are no good and a 4070 from Summit was under $100 delievered. When i install the surge tank i will probably just a Pierberg as the lift pump.
I'm open to suggestions on this one?

Castor rods didnt add any noticeble noise in my opinion. Made the front end feel a lot tighter and I haven't bothered to get a wheel alignment yet. I did notice that it tram-linned really badly after fitting them, to the point I had to concentrate hard to drive it up the crappy M1 highway on the Gold Coast. It would dart from side to side where ever there was a rut in the lane. Now where it gets interesting is that I fitted a front strut brace and this tendancy totally disappeared.

Now I was reading Jamo's build thread and he says that a strut bar on a road car makes no noticable difference. Now I know the guy knows a lot about this kinda stuff, but there was a defintely a massive difference to the way my car drove. So I find this interesting and makes me wonder if there is something else wrong with my car or if people haven't been fitting them invane.

I think the Rocky Auto photos just went to Fiji as i just lent my worklaptop to a fellow staff member for a trip, but ill check the home computer see what i have got!

#29 d3c0y

d3c0y

    The 2000+ club

  • Members
  • PipPipPipPipPipPipPip
  • 2,908 posts
  • Website:http://garagesanmaru.com
  • Location:Brisbane
  • Tagline:Forum Jerk

Posted 05 October 2012 - 11:20 PM

I've been hanging out for more pics and updates of the ultimate PMC build, so keep up the awesome work.

+1 Sack the carter and go for a Peirburg, Is this race or road? I've seen the clutch and the tech toy tuning castor rods, are they solidly mounted... what is noise like?

Would love to see pics/info on the Porsche brakes and the PMC 3" exhaust  :)


I take it you're not asking if the clutch is noisey and yes the rods are solidly mounted.

The calipers are Porsche 986 boxster calipers and I will be 306mm two piece rotor. This setup fits just under a 16" wheel.
The pistons are the same size as the 996 Carrera and Boxster S, just a bit smaller pad basically the same caliper. I'm also going to switch to 986 rears too down the track. I'm going to look at making a brake kit for those who are interested after I have it sussed on my car. Those calipers are damn light for the size!

#30 d3c0y

d3c0y

    The 2000+ club

  • Members
  • PipPipPipPipPipPipPip
  • 2,908 posts
  • Website:http://garagesanmaru.com
  • Location:Brisbane
  • Tagline:Forum Jerk

Posted 06 October 2012 - 12:43 AM

So here are the strut bars I refered to earlier. The front is courtesy of PGZ302, which I claimed from the wreck and had a mate bend me up a new piece of 3mm stainless tube. I wasn't stoked with the fit of the strut tops so i ground them down and painted them black. Fit on the stock airbox was a bit tight and i managed to get it to clear with a couple of washer underneath, but i knew i was going to triples in the near future so wasnt a big deal.

Posted Image
Posted Image
Posted Image
 
Rear strut bar came from Alan Steen at the Z Car Workshop. I had to paint it twice because i went against my rule of only using kill rust and grabbed some Dulux from Bunnings which on the second coat had a weird reactions resulting in me having to re-strip the bar. Nothing is ever easy is it?  ::) 

Posted Image

I put masking tape all over the harness mount points because i couldnt bear the thought of scratching my new paint. I think some rubber piping on the leading edge should fix it up when i get a chance.

#31 d3c0y

d3c0y

    The 2000+ club

  • Members
  • PipPipPipPipPipPipPip
  • 2,908 posts
  • Website:http://garagesanmaru.com
  • Location:Brisbane
  • Tagline:Forum Jerk

Posted 06 October 2012 - 01:17 AM

I love badges. They are the only part you can usually fit straight away, appart from my fender emblems but we've already been through that one.

I put new 1/4 badges on a little while back and they really cleaned up the look of the car.
Posted Image

And tonight i fitted new MSA Glove box and console emblems. The colour difference on the glove box emblem is not noticable in person, the flash on my iPhone is just making it look weird. Ahh instant gratification!

Posted Image Posted Image Posted Image

I installed an AutoMeter 5" Monster Tacho, as the stock tacho didnt work with the Crane CDI. These tachos are good because with a couple of layers of electrical tape around the outside of the tacho mean it is a nice and tight push fit in the dash. Scored this sucked off eBay for $50 posted bargain!

Posted Image

It's a temporary measure as when i come across one cheap enough, I will be replacing it with this:
Posted Image
While the steering wheel was off for the tacho, I repainted the indicator stalk and ignition barrel cover and fixed a broken wire on the inidicators.
Posted Image Posted Image
As you can see in the photos i had the 1/4 windows out too and completely refurbished them. They had split appart in the bottom corner and I thought that this was stopping the doors from closing easily. Generally when you shut the door it was never latched properly and you would have to shut it a second time with force. All new genuine seals were fitted, frames polished on the bench grinder and what was left of the L-brackets was removed from the bottom of the frames. A friend actually TIG'd the back of the right angle join, instead of welding a new bracket in. It's one of those jobs that leaves the car appart for weeks as you get parts, weld frames, test fit, glue and remove tint. Even though I was very happy with the end result, it didnt fix the problem! It turned out that my door seals had deformed so badly that they were causing the issue. So as of today there is a brand new MSA seal kit sitting in the garage, complete with new fresh air ducts for the engine bay.
I also pulled the fender mirrors off and gave them a full overhaul in satin black paint as they were pretty blasted and pitted from a life time on a car. No pics as i havent refitted them to the car as i knew i would be pulling the engine out but they do look a lot better.
New tail lights have been fitted with genuine tail light gaskets to replace the cracked and stained units there were on the car. Pulling the tail lights out revealed some rust holes in the rear pannel where they mount so any mess there was sanded and sprayed while it was appart. I still need to paint the tail light covers (i want to get them done in 2 pack) and some rechromed tail light trims (across the centre) would finish it off. If anyone knows where you can get repro ones that would be helpful!

I threw in a photo of the new Watas for good measure too.
Posted Image

#32 d3c0y

d3c0y

    The 2000+ club

  • Members
  • PipPipPipPipPipPipPip
  • 2,908 posts
  • Website:http://garagesanmaru.com
  • Location:Brisbane
  • Tagline:Forum Jerk

Posted 06 October 2012 - 02:07 AM

It's a PMC Christmas!
Posted Image Posted Image
So this is how she sits at the moment. Everything bar the hardlines, and masters have been stripped out of the engine bay. I just need to get it and paint it matt black now. Just trying to get the time and motivation up to do it and writing all these posts has definitely spurred me along. I am pretty keen to hear this thing run for the first time!!
Posted Image
The horns looked pretty poor when i pulled them out so i decided to get excited with them. I probably ended up spending like 2 hours one shiney one so far haha. One thing people need to watch out for when doing this sort of work is all the new hardware you have to buy to finish the look off. Stainless allen bolts aren't the cheapest thing when you keep running down to Super Cheap to buy packs of 6.
Posted Image Posted Image Posted Image
You might wonder why i'm not going to more effort on the body at this stage. The answer is that im going to get everything set up and working on the car. Drill any new holes needed, get the flares fitted and everything generally planned out in it's place. Then i will take the car off the road and rotissery the body already knowing as much of the car as possible and which holes i can weld up etc. The paint is pretty good at the moment and I would love to do the engine bay properly, but it's too much of a heart breaking to scratch brand new paint fabricating, fitting and worse bending stuff.

#33 thriller

thriller

    Advanced Member

  • Donating Members
  • PipPipPip
  • 398 posts
  • Location:Adelaide Hills
  • Tagline:New Member

Posted 06 October 2012 - 10:14 AM

Looks fantastic; my 2c on taillight lenses:

Before:
Posted Image

So I pulled the center trim off, attacked the lens with some autosol and elbow grease, attacked the center chrome trim with the same, masked off the chrome parts and gave the center line a hit of black spray.

Turns out like this:
Posted Image

Not perfect, but for about $3 worth of autosol and less than 15 seconds of spraycan, it ain't bad at all.


I know of someone who sent the center trim off to be re-chromed, I think it cost about $120? Not cheap, but it looks incredibly good. Perfect.

#34 d3c0y

d3c0y

    The 2000+ club

  • Members
  • PipPipPipPipPipPipPip
  • 2,908 posts
  • Website:http://garagesanmaru.com
  • Location:Brisbane
  • Tagline:Forum Jerk

Posted 06 October 2012 - 10:24 AM

Yeah nice result. My RHS one had a hole in it that had been siliconed up and the left one had split so my only choice was to replace them. I ended up snagging a pair of repro lenses and a cleaned and polished set from Dimitri and used the best parts from all four.

#35 Riceburner

Riceburner

    The 2000+ club

  • Members
  • PipPipPipPipPipPipPip
  • 3,261 posts
  • Location:Melbourne, Victoria

Posted 06 October 2012 - 08:05 PM

How did you calculate the flow rate you require? I'd like to know for my setup.

Love the 'stack' tacho, looks hot  8)

#36 peter mc

peter mc

    The 1000+ club

  • Members
  • PipPipPipPipPipPip
  • 1,573 posts

Posted 06 October 2012 - 08:13 PM

Garath
on the superflow dyno it works out the fuel burn and for a given hp  its one off the benifets of tuning on a engine dyno ,
and this 3.4 needs some fuel lol

#37 d3c0y

d3c0y

    The 2000+ club

  • Members
  • PipPipPipPipPipPipPip
  • 2,908 posts
  • Website:http://garagesanmaru.com
  • Location:Brisbane
  • Tagline:Forum Jerk

Posted 13 November 2012 - 09:09 AM

Shit just got real. The engine is in thanks to Doug helping me on Friday night. eBay alloy radiator that is the size of a large intercooler fits up well too. We test fit my two 12" thermos and there is a perfect amount of clearance to the waterpump, massive ATi underdriven pulley and all that stuff on the front of the motor.

Now all we need to do is install the new Carter 4070 fuel pump, some new... fuel hoses, mount the adjustable fuel reg, hook up the CDi box and the radiator hoses and she should start.

You can see the two nasty rust holes near the wiper stalks that I would like to address too, although they are not structural so maybe i just put the cowling pannel over the top and forget about them until the whole body redo.

All the removable brackets will be painted silver for a bit of contrast, as again i will save them for powder coating/zinc plating when the body is rotisseried in a few years.

Any ideas on whether to bother with the foam that sits on the guard supports and the sealing strip down the side?

Attached Thumbnails

  • 32880_ed61b3d63c88f8b2567b3e909752f2d0c6d94a90.jpg
  • 32878_c337819aba84a3652a6433e5005b298c99c7780c.jpg


#38 Riceburner

Riceburner

    The 2000+ club

  • Members
  • PipPipPipPipPipPipPip
  • 3,261 posts
  • Location:Melbourne, Victoria

Posted 06 December 2012 - 09:41 PM

Well gentlemen unfortunately a Pierberg only flows 90lph and i need 120lph. Holly pumps are no good and a 4070 from Summit was under $100 delievered. When i install the surge tank i will probably just a Pierberg as the lift pump.
I'm open to suggestions on this one.


Was doing some research on the pump for my setup, the specs on my Pierburg are a flow rate of 1.9 Litres per min @2psi @13.8v, which will work out to be 114 Litres per hour. May still do the job

#39 peter mc

peter mc

    The 1000+ club

  • Members
  • PipPipPipPipPipPip
  • 1,573 posts

Posted 06 December 2012 - 09:48 PM

your spot on gareth the pierberg will feed most L motors NA up to 330 race engine jakes would be just out on the trak would be fine on a road only engine

#40 sexual_sushi

sexual_sushi

    The 1000+ club

  • Members
  • PipPipPipPipPipPip
  • 1,298 posts
  • Website:http://www.shaun-maluga.com/
  • Location:Brisbane & Central Qld

Posted 06 December 2012 - 09:48 PM

Jesus that must be exciting. I want to come down and see that thing when it's moving :D




0 user(s) are reading this topic

0 members, 0 guests, 0 anonymous users