Jump to content

My L24 Build


C.A.R.

Recommended Posts

Hey Lurch, I used those MaxSpeeding rods in my FJ but did have to resize them to be perfect (which I budgeted for anyway as they apparently size the rod with different bolts installed) plus I filed a piston oilier groove in the big end. So far (touch wood) they have held up to a 10000 rpm miss shift, and plenty mumbo. I too was nervous about using them, especially when the box had a slightly different logo to the rods - read MaXpeeding vs MaxSpeeding but they seemed to be a nicely made rod. I forgot about them until you reminded me.

Link to comment
Share on other sites

  • 3 weeks later...

Not a lot to report currently.

Block has been acid washed & is due to be bored in the coming weeks.

Head is at HSD being brought back to life - will also be a few weeks away as it had to be re-heat treated.

 

One new part has arrived though - the clutch:

post-100072-0-17561600-1501324316_thumb.jpg

 

It's a Jim Berry item: 200mm dia. 3200lbs clamp PP, & the last one in existence - Sachs pressure plate.

It will be up to the job of my expected torque output.

 

I'm mounting it to a lightened 200mm L20b flywheel - hence the small dia. 

Edited by Lurch ™
Link to comment
Share on other sites

  • 1 month later...

Good things take time.
My E31 head finally arrived back from HSD on Friday, having had some serious work done...
Any corrosion of the coolant galleries were welded up. The injector notches, EFi manifold mounting holes & a couple of the rocker cover bolt holes that were damaged were also welded up.

 

post-100072-0-66036100-1501324457_thumb.jpg

 

post-100072-0-36947200-1501324387_thumb.jpg

 

The biggest significant change is that the 'squish' area in the chambers has been welded up, so Les can design & cut a new chamber, to improve cylinder burn.
Following this the head was straightened.

 

post-100072-0-09294200-1501324437_thumb.jpg

After all this was done, it went out for heat treating to return the head to original hardness - the welding process softens the Aluminium alloy.

The hardening leaves the head looking stained with the brownish colour.
Following that, the cylinder face was lightly milled.

 

post-100072-0-36947200-1501324387_thumb.jpg

 

Next, Les will take to it - porting the runners & re-shaping the chambers. Stay tuned.

post-100072-0-13369900-1501324408_thumb.jpg

Edited by Lurch ™
Link to comment
Share on other sites

  • 2 months later...

The pistons have arrived!

Colin from Special Piston Services: http://www.specialpistonservices.com/has produced another beautiful set of pistons:

 

post-100072-0-11577800-1501324703_thumb.jpg

 

post-100072-0-89524100-1501324688_thumb.jpg

 

Pistons are 86.45mm dia. 1.2mm top ring, 1.5mm second ring. 21mm gudgeon pin.
Les specified a flat top piston for my build, to bring the static CR to 11:1 with the suitable modified chamber in the E31 head.

Link to comment
Share on other sites

What's a set of pistons from SPS cost?

 

Not sure if I go with them or just use a mahle forged VW pistons.

 With gudgeon pins & rings: $2015.00

 

Edit due to incorrect price.

Edited by Lurch ™
Link to comment
Share on other sites

  • 1 year later...

Fark! 18 months! Time for an update!

Nothing has actually happened in the last 18 months, other than I got distracted by my own business getting very busy and poor Les having some health issues - thankfully he is now on the mend.
Over the new year break I linished the crankcase of my block & painted it in Glyptol to help seal the crankcase and improve oil drain-back.

IMG_20190106_123849329.thumb.jpg.9847d438a207f95c768d7dc7a90a658f.jpg

IMG_20190106_151021683.thumb.jpg.3b9a5e5fbe972b81f2039b66b42a4545.jpg

IMG_20190106_151034244.thumb.jpg.7fee54260e76ada04839f6789573ff2a.jpg

Next the each piston gets measured so the block can be torque-plate honed to each piston size.

Edited by Léon
Link to comment
Share on other sites

While I was working on my block, Les was busy doing what he does best - Porting!
I'm using my original E31 casting cylinder head, which has been repaired along with getting the chambers welded up.
I like to see 100hp/litre so Les took a deep breath and had it at. Pictures speak a thousand words:

20190103_161413.jpg.75013150fb99c2d0c0dfd6aa0640356e.jpg

20190103_161423.jpg.50964394b3c25996583d2ca3f5b7fa65.jpg

20190103_155102.jpg.e45a39ec6aac4640b6a816f5bee46ac3.jpg

20190103_132342.jpg.a2ea818853ae5e3e7bb334603c8f171f.jpg

20190102_163157.jpg.8fadea3beb812bf121199d7690551b09.jpg

20190103_155122.jpg.c705a492514ca9b866dd797e2642edd9.jpg

20190102_163146.jpg.509b5536099c38de3dea85cfbffbc633.jpg

20190103_133004.jpg.258a7008754058a4efca73fe5dbe2b27.jpg

20190103_132955.jpg.2bf7df6fa96e7337fa77373b1ea233df.jpg

20190103_132454.jpg.2e8288e8b4f74880a39bf5da29acf2d4.jpg

20190103_132401.jpg.4bb1d120e2d6af91a20d7a981d113ea3.jpg

20190103_132258.jpg.829b10f75c6a1c998266fa0053132b2a.jpg



Next the head goes to http://www.woodyshydroblast.com/ to be made to look new again, afterwhich it's off to http://www.headstuddevelopment.com/home.aspx to have the seats re-cut.
Finally Les will flow bench it to see what it flows..................................

Edited by Léon
Link to comment
Share on other sites

On 7/30/2017 at 5:30 PM, d3c0y said:

Can you swing the billet 90mm crank in a P30 L24 block?

Yes Jake you can. The L24 crankcase is the same as the L28, so with the appropriate milling on the block a 90mm stroke crank could be made to fit.

Link to comment
Share on other sites

  • 2 years later...

Would love to hear if any updates on this as I hope in coming years to be refreshing the l24 in my zed. 
Has been rebuilt 10 years ago but left stock at that point.   Now thinking about doing more rather than drop an l28 in. 

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
×
  • Create New...